Rigid box-making machines are the most commonly used for making boxes for various purposes. However, it is important to note that every machine has problems that may arise during usage.
If taken care of, these problems can continue the manufacturing process and ultimately reduce the boxes' quality. Therefore, we have compiled a list of the most common problems faced using a rigid box making machine and their solutions.
Uneven Glue Application
An uneven glue application is one of the most common problems while using a box-making machine. This means the glue is thicker in some areas, making the finished boxes look and feel uneven.
To avoid this issue, ensure the glue applicator is set up properly, and the glue is at the right temperature. Regular glue applicator cleaning and maintenance will also prevent blockages and ensure even glue application.
Wrinkled Paper
Wrinkled or warped paper is often another problem when making boxes with rigid machine-making machines. The root cause of this issue is usually incorrect paper handling during production.
To prevent this issue, ensure the paper is in good condition before inserting it into the machine. Also, ensure that the paper feed mechanism is adjusted correctly and debris-free so the paper feeds smoothly.
Poor Cutting Precision
The cut of the paperboard is a critical component in the production process. Any issues with cutting precision can lead to better-produced boxes and a reduction in overall quality.
To deal with this problem, ensure the cutting blades are correctly adjusted, sharp, and regularly maintained. Also, ensure the cutting table is debris-free so the paperboard can be cut cleanly.
Jamming of the Machine
Another common problem when using a rigid box-making machine is jamming. This occurs when a piece of paperboard gets stuck in a machine section.
To resolve this issue, stop the machine immediately, access the stuck paperboard, and remove it safely. Regularly checking for debris in the machine and ensuring the feed mechanism is adjusted correctly can prevent machine jamming.
Unaligned Folding and Creasing
Folding and creasing are essential functions in production, and their alignment is critical to producing high-quality boxes. However, unaligned creasing and folding can lead to poorly constructed and misshapen boxes.
To evade this issue, ensure that the equipment is correctly set up for the specific paperboard and that the creasing blades are sharp and well-adjusted.
Equipment Downtime
Equipment downtime is another common problem while using rigid box-making machines. It can occur for various reasons, such as equipment maintenance, jams, and breakdowns.
To reduce downtime in your production process, develop a routine maintenance plan, conduct regular equipment checks, keep spare parts available, and store them properly.
Inconsistent Box Quality
Consistent quality of the finished boxes is significant problem manufacturers need help with while using rigid box making machines. One of the reasons behind this problem is an improperly calibrated machine.
To resolve this issue, establish a quality control process to verify that the machine is calibrated correctly and production conditions are standardized.
Final Verdict
Rigid box-making machines play a vital role in the box-manufacturing process. Understanding the common problems and solutions outlined here, and implementing the corresponding remedies, will help increase machine uptime and efficiency and ultimately improve the overall quality of boxes produced.
Regular maintenance and attention to detail are critical in ensuring that your rigid box-making machine remains in top condition - this will also reduce downtime, increase productivity, and help meet delivery schedules.